Packaging Details:packed and labeled according to the regulations and customer's requests.Great care is taken to avoid any damage which might otherwise be caused during storage or transportation.
Delivery Time:25-30 days subject to the clients' requirement and quantity
Welding Copper Disc Welding Wheel for Seam Welding
Seam welding wheel made from copper alloy serves as the electrode wheel for seam welding machines. This essential accessory part features a disc shape specifically designed for continuous seaming welding applications.
Product Overview
The welding wheel functions as the electrode component in seam welding machines. While similar to spot welding equipment, seam welding machines utilize rotating electrode wheels instead of rod electrodes, enabling continuous or interval discharge welding along seams.
Product Name
Electrode Wheel
Material
CuCrZr / BeCu
Color
Coppery
Design
Customized to customer requirements
Copper Alloy Electrode Wheel Functionality
The copper alloy electrode wheel applies pressure and conducts electrical current to create welds between metal surfaces. Copper alloy is selected for its exceptional properties:
Excellent electrical conductivity for efficient current transfer
High thermal conductivity for effective heat dissipation
Superior wear resistance for extended service life
The round electrode disc ensures even pressure distribution and optimal electrical contact, creating consistent, continuous welds along the entire seam length.
Operating Instructions
Follow these steps for proper seam welding with electrode wheels:
Setup Preparation: Ensure proper installation of electrode wheel and disconnect power before adjustments
Material Preparation: Clean metal surfaces thoroughly to remove contaminants
Parameter Adjustment: Set appropriate current, speed, and pressure settings
Alignment: Position metal components with seam properly aligned under electrode wheel
Welding Operation: Rotating wheel applies pressure while conducting electrical current
Quality Monitoring: Continuously inspect weld quality and adjust parameters as needed
Post-Welding: Allow cooling, inspect for defects, and perform necessary treatments
Maintenance: Clean and inspect wheel regularly, replacing when worn or damaged
Industrial Applications & Benefits
Copper alloy electrode wheels are essential in industries requiring continuous, leak-proof welds:
Automotive Manufacturing: Body panel assembly and component joining