Corrosion Resistant High Strength Flexible Water-cooled Cable for High Current Heating in Metallurgical Applications

Water-cooled cables (commonly called water cables) are specialized hollow cables designed for high-current heating equipment in metallurgical applications. These cables typically consist of three main components: electrode (cable head), conductor, and outer protective sleeve.

Water cooled cable is a kind of intermediate water, special cable for high current heating equipment, usually by electrode (cable head), a conducting wire, an outer casing is of three parts is composed.

1.   Terminal performance: Made of high-purity red copper material with a one-time forging process to improve its high conductivity.
2.   Conductive structure: The wire core is made of high-purity red copper rods, which are drawn into single wires and tinned before being twisted together. Overcoming the drawbacks of traditional cable conductors such as fuzzing, breakage, and breakage, low impedance and high power have been achieved.
3.   Rubber sleeve: Special pipes with high rubber content, softness, wear resistance, and heat resistance are used, which have good elasticity, flexibility, and rich color.
4.   Pipe clamp: Made of stainless steel sleeve and pressed by hydraulic locking machine, it has a longer service life and is more beautiful than traditional stainless steel belt locking.

• Electrode: Welded copper pipe and copper bar construction with poor equipment connection
• Conductor: Bare copper wire with large bending radius
• Protective sleeve: Ordinary rubber hose with low pressure resistance
• Fastening: Standard clamps with poor sealing, prone to leaks

• Electrode: Solid copper bar with precision turning/milling, passivated or tinned surface
• Conductor: Tinned copper stranded wire or enameled wire woven by CNC winding machine
• High flexibility with small bending radius
• Protective sleeve: Reinforced synthetic rubber pipe with cloth clamping layer for high pressure resistance
• Fastening: Cold extruded with red copper clamps on professional equipment for superior sealing